China OEM Ductile Iron Grooved Fittings Flexible/Rigid Coupling

Product Description

Ductile Iron Grooved Fittings Flexible/Rigid Coupling

We can also produce according to your drawings.
 

Material Ductile Iron (ASTM A536 Grade 65-45-12)
Gasket Material EPDM
Surface Treatment Epoxy-(Red)RAL3000, Epoxy-Orange, Epoxy powder painting,Hot Galvanized,
Size 1″-12″
Working Pressure 300PSI
Cerification ALL approved
Connect End Type Grooved end ,Thread end
Technology Casting
Bolts and Nuts ISO 898-1 Class8.8
Payment by T/T,L/C
Packaging In poly wooden case,or in carton on the poly wooden pallets,we can pack products as per custmon’s requirement.
Delivery detail normally within 15days,depending on order quantity.
Structure type 1) Rigid Coupling,Flexible Coupling, Reducing Flexible Coupling
2) Long Radius and Short Radius Elbow (90°/45°/22.5°/11.25°)
3) Equal Tee, Grooved Reducing Tee, Grooved Reduing Tee(Threaded outlet)
4) Grooved Mechanical Tee,Grooved Mechanical Cross
5) Equal Cross, Grooved Reducing Cross
6) Grooved Reducer, Threaded Reducer
7) Adapter Flange, Grooved Split Flange
8) Cap,End Cap

UL Rigid Coupling
Nominal Size mm/in Pipe O.D mm/in Working Pressure PSI/MPa Dimensions mm/in
Ø L H
25 33.7 300 55 95 45
1 1.327 2.07 2.165 3.74          1.772
32  42.4 300 65        2.559 105          4.133 45
1¼            1.669 2.07 1.772
50 60.3  300 82 124 45
2 2.375 2.07 3.228 4.882 1.772
65  73.0       300  98 141 45 
2½      2.875 2.07 3.858      5.551    1.772   
100  114.3 300  142 190 49
4 4.500        2.07       5.59 7.48 1.929
125 139.7 300 168 218 49 
5.5OD 5.5 2.07        6.614 8.583    1.929
150 168.3  300   198 248 49
6 6.625        2.07 7.795     9.764    1.929    
200       219.1 300    256 320  60 
8 8.625        2.07 10.079 12.598 2.362
300   323.9   300   380     454  64 
12 12.752       2.07      14.961 17.874 2.52    

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flexible coupling

What are the maintenance-free options available for flexible couplings?

Several maintenance-free options are available for flexible couplings, designed to reduce or eliminate the need for regular maintenance and lubrication. These options offer long-lasting performance and reliability while minimizing downtime and operational costs. Below are some maintenance-free options for flexible couplings:

1. Maintenance-Free Elastomeric Couplings: Elastomeric couplings with a specific design and materials can be maintenance-free. These couplings often incorporate high-quality elastomeric elements that do not require periodic lubrication. The elastomeric material provides damping of shocks and vibrations and allows for misalignment compensation, making them suitable for various applications without the need for regular maintenance.

2. Non-Lubricated Metallic Couplings: Some metallic couplings are designed to operate without the need for lubrication. These couplings use self-lubricating materials or specialized coatings that reduce friction between moving parts, eliminating the need for manual lubrication. They can handle high torque and speed requirements while providing reliable performance over extended periods without maintenance.

3. Pre-Lubricated Couplings: Certain flexible couplings come pre-lubricated during manufacturing. These couplings have grease or lubricant already applied to the critical components, providing sufficient lubrication for an extended period of operation. As a result, users do not need to perform regular lubrication maintenance, reducing maintenance tasks and associated costs.

4. Sealed Couplings: Some flexible couplings are designed with integrated seals or shields that protect internal components from contaminants and prevent lubricant leakage. These sealed couplings are inherently maintenance-free, as they ensure long-lasting performance without the need for external maintenance or re-lubrication.

5. Non-Wearing Materials: Certain flexible couplings are constructed using non-wearing materials, such as high-performance polymers. These materials offer excellent resistance to wear and abrasion, reducing the need for maintenance and replacement due to wear-related issues.

6. Torque-Responsive Couplings: Some maintenance-free couplings are designed to disengage or slip when the torque exceeds a certain threshold. This feature protects the connected equipment from excessive loads, preventing damage and reducing the need for maintenance or repairs caused by overload conditions.

Summary: Maintenance-free options for flexible couplings are available, offering reliable and long-lasting performance without the need for regular maintenance and lubrication. These couplings utilize specialized materials, designs, and features to handle various operating conditions while minimizing downtime and operational costs. Selecting a maintenance-free coupling that suits the specific application requirements can significantly improve the overall efficiency and reliability of the mechanical system.

flexible coupling

Can flexible couplings be used in marine and automotive applications?

Yes, flexible couplings are commonly used in both marine and automotive applications. They offer various advantages that make them suitable for these industries:

  • Misalignment Compensation: In marine and automotive systems, there can be misalignments due to factors such as hull flexing in marine vessels or engine movements in vehicles. Flexible couplings can accommodate these misalignments, ensuring efficient power transmission between the engine and the propeller or wheels.
  • Vibration Damping: Both marine and automotive environments experience vibrations from engines, propellers, or road conditions. Flexible couplings help dampen these vibrations, reducing wear on components and enhancing the comfort of passengers or crew members.
  • Shock Load Absorption: Marine vessels and vehicles can encounter shock loads during operation, especially in rough sea conditions or uneven terrains. Flexible couplings can absorb and dissipate the impact of these shock loads, protecting the drivetrain and transmission components.
  • Compact Design: Space is often limited in marine vessels and automotive systems. Flexible couplings come in various compact designs, making them suitable for applications with restricted installation space.
  • Corrosion Resistance: Marine environments expose components to corrosive seawater, while automotive systems may encounter exposure to road salt and other corrosive substances. Flexible couplings made from corrosion-resistant materials, such as stainless steel or non-metallic compounds, are ideal for these applications.
  • Easy Maintenance: Flexible couplings with self-lubricating features or low maintenance requirements are well-suited for marine and automotive applications, where regular maintenance can be challenging.
  • High Torque Capacity: Automotive systems, especially in heavy-duty vehicles, require couplings that can handle high torque levels. Flexible couplings designed for automotive use offer high torque capacity and reliability.

Overall, the adaptability, vibration damping, and misalignment compensation provided by flexible couplings make them suitable for various marine and automotive applications. Whether used in boats, yachts, ships, cars, trucks, or other vehicles, flexible couplings contribute to smooth and reliable power transmission, leading to improved performance and reduced maintenance requirements.

flexible coupling

What materials are commonly used in manufacturing flexible couplings?

Flexible couplings are manufactured using a variety of materials, each offering different properties and characteristics suited for specific applications. The choice of material depends on factors such as the application’s requirements, environmental conditions, torque capacity, and desired flexibility. Here are some of the commonly used materials in manufacturing flexible couplings:

  • Steel: Steel is a widely used material in flexible couplings due to its strength, durability, and excellent torque transmission capabilities. Steel couplings are suitable for heavy-duty industrial applications with high torque requirements and harsh operating conditions.
  • Stainless Steel: Stainless steel is often used to manufacture flexible couplings in environments with high corrosion potential. Stainless steel couplings offer excellent resistance to rust and other corrosive elements, making them ideal for marine, food processing, and chemical industry applications.
  • Aluminum: Aluminum couplings are lightweight, have low inertia, and provide excellent balance. They are commonly used in applications where reducing weight is critical, such as aerospace and robotics.
  • Brass: Brass couplings are known for their electrical conductivity and are used in applications where electrical grounding or electrical isolation is required, such as in certain industrial machinery or electronics equipment.
  • Cast Iron: Cast iron couplings offer good strength and durability and are often used in industrial applications where resistance to shock loads and vibrations is necessary.
  • Plastic/Polymer: Some flexible couplings use high-performance polymers or plastics, such as polyurethane or nylon. These materials provide good flexibility, low friction, and resistance to chemicals. Plastic couplings are suitable for applications where corrosion resistance and lightweight are essential.
  • Elastomers: Elastomers are used as the flexible elements in many flexible couplings. Materials like natural rubber, neoprene, or urethane are commonly used as elastomer spider elements, providing flexibility and vibration damping properties.

The selection of the coupling material depends on the specific needs of the application. For instance, high-performance and heavy-duty applications may require steel or stainless steel couplings for their robustness, while applications where weight reduction is crucial may benefit from aluminum or polymer couplings. Additionally, the choice of material is influenced by factors such as temperature range, chemical exposure, and electrical requirements in the application’s operating environment.

Manufacturers typically provide material specifications for their couplings, helping users make informed decisions based on the specific demands of their applications.

China OEM Ductile Iron Grooved Fittings Flexible/Rigid Coupling  China OEM Ductile Iron Grooved Fittings Flexible/Rigid Coupling
editor by CX 2024-04-08

flexible jaw coupling

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