China Custom CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings

Product Description

Material

20CrMn5,20CrMnTi,40Cr,Powder deposit,45#steel,42CrMo,Stainless steel and so on as per your requests.

Custom

OEM/ODM

Lead Time

Sample: 20-30 days after deposit received, Batch goods: 30-45days after samples have been approved. Die opening product:7-15days after samples have been approved.It takes 45-60 days to open the mold.

Processing

Forging,Machining,Hobbing,Milling,Shaving,Grinding teeth, inserting teeth, shot blasting, Grinding,Heat treatment……

Heat Treatment

Intermediate frequency, high frequency, tempering, desalinating, carburizing……

Main Machines

CNC gear hobbing machine, CNC gear cutting machine, CNC lathe, CNC gear shaving machine, CNC gear milling machine, CNC gear grinding machine, CNC Grinding Machine….
..

CHINAMFG has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.  

The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy. 

The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.

Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6. 

Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter. 

Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field. 

Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples. 

With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CHINAMFG to your consultation and cooperation at any time and common prosperity development.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

jaw coupling

Using Jaw Couplings in Applications with Varying Operating Temperatures

Jaw couplings are versatile and can be used in a wide range of operating temperatures. The suitability of jaw couplings for applications with varying temperatures depends on the specific material used in their construction.

Typically, jaw couplings are available in various materials, including:

  • Aluminum: Aluminum jaw couplings are suitable for applications with moderate temperature ranges. They offer good strength and are lightweight, making them ideal for many industrial applications.
  • Steel: Steel jaw couplings have higher strength and are suitable for applications with higher temperatures. They can handle more demanding conditions and are commonly used in heavy-duty machinery and equipment.
  • Stainless Steel: Stainless steel jaw couplings provide excellent corrosion resistance and are well-suited for applications that require resistance to moisture, chemicals, and high temperatures.
  • Other Specialized Materials: Some jaw couplings are made from specialized materials, such as high-temperature alloys or composite materials, to handle extreme operating conditions.

When selecting a jaw coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range the coupling will experience. Choosing the right material ensures that the jaw coupling can perform reliably without undergoing excessive wear or premature failure due to temperature-induced stresses.

In summary, jaw couplings can indeed be used in applications with varying operating temperatures, provided that the appropriate material is chosen based on the specific temperature range and environmental conditions of the application.

jaw coupling

Can jaw couplings be used in applications with high shock and impact loads?

Yes, jaw couplings can be used in applications with high shock and impact loads, but their suitability depends on the specific design and construction of the coupling as well as the magnitude and frequency of the shock and impact loads. Jaw couplings are known for their ability to handle certain levels of shock and vibration due to the presence of the elastomer spider, which acts as a damping element to absorb and dissipate vibrations. However, there are some important considerations to take into account when using jaw couplings in high shock and impact load applications:

  1. Coupling Material: The choice of coupling material is crucial in applications with high shock and impact loads. Couplings made from robust materials, such as steel or alloy, provide better resistance to deformation and can handle higher impact forces compared to couplings made from less sturdy materials.
  2. Elastomer Spider: The elastomer spider is the central element of the jaw coupling and is responsible for absorbing shocks and vibrations. It is essential to select an elastomer spider with the appropriate hardness and resilience for the specific application. Harder elastomers can withstand higher loads but may transmit more vibration, while softer elastomers offer better shock absorption but have lower torque capacity. Choosing the right elastomer hardness is a trade-off between shock absorption and torque transmission requirements.
  3. Operating Conditions: Consider the operating conditions, such as the frequency and magnitude of shock and impact loads, when selecting a jaw coupling. For applications with intermittent or occasional shock loads, standard jaw couplings with moderate shock absorption capabilities may suffice. However, for continuous or severe shock loads, specialized high-torque jaw couplings with enhanced shock absorption properties might be more suitable.
  4. Regular Maintenance: In high shock and impact load applications, it is crucial to perform regular maintenance and inspections to identify any signs of wear, fatigue, or damage to the coupling components. Regular maintenance ensures that the coupling remains in good working condition and minimizes the risk of unexpected failures due to excessive loading.
  5. Consider Alternative Couplings: While jaw couplings can handle certain levels of shock and impact loads, some applications with exceptionally high loads may require more specialized couplings, such as grid couplings, gear couplings, or disc couplings. These couplings are designed explicitly for heavy-duty applications with high shock and impact loads and can offer superior performance and reliability under such conditions.

In conclusion, jaw couplings can be used in applications with high shock and impact loads, but the specific coupling design, material, elastomer hardness, and operating conditions must be carefully considered. Proper selection, installation, and maintenance of the coupling are essential to ensure reliable performance and longevity in challenging operating environments with significant shock and impact loads.

jaw coupling

What is a Jaw Coupling and How Does It Work?

A jaw coupling is a type of mechanical coupling used to connect two shafts in machinery. It is designed to transmit torque while compensating for shaft misalignments and dampening vibrations. The coupling consists of two hubs with three curved jaws each and an elastomeric spider placed between them.

The working principle of a jaw coupling is based on the flexibility of the elastomeric spider. When the two hubs are brought together, the spider gets compressed between them. The curved shape of the jaws allows the spider to flex, accommodating angular and axial misalignments between the shafts.

During operation, when torque is applied to one shaft, it is transmitted through the spider to the other shaft, enabling power transmission. The elastomeric material of the spider also acts as a damping element, reducing vibrations and shock loads in the system.

Jaw couplings are commonly used in various applications, such as pumps, compressors, conveyors, and other power transmission systems. Their simple design, ease of installation, and ability to handle misalignments make them popular choices for connecting rotating shafts in machinery.

China Custom CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings  China Custom CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings
editor by CX 2024-04-09

flexible jaw coupling

As one of leading flexible jaw coupling manufacturers, suppliers and exporters of products, We offer flexible jaw coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible jaw coupling

Recent Posts